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CAE Analyst, Mesher

Location:
Bangalore, KA, India
Posted:
September 19, 2011

Contact this candidate

Resume:

KOUSIK KUMAR

email :

u4svmd@r.postjobfree.com

Phone No : +91-994*******

Present Location : Bangalore

Permanent Address:

C-207, Cheran Colony,

Thudiyalur,

Coimbatore-641034,

Tamil Nadu.

Personal Information:

Date of Birth : 25.07.1987

Sex : Male

Nationality : Indian

Marital Status : Single

Father’s Name : R.Mylswamy

Passport no. : H1362217

Languages Known :

English, Tamil

Personal Skills:

• Ability to work as a individual and in a group

• Efficient Team player

• Willingness to learn

Extra Curricular Activities:

• Served as an Event Organizer for various programs in my school and college days.

Objective:

My ambition is to excel in the field of Design & Development and be a productive and contributing team player in the overall growth of the organization

Area of Interest:

• Design Engineering

• Analysis Engineering

• Automotive

• New Product Development

Education:

Post Graduation : M.E in Mechanical Engineering.

Stream : Engineering Design

Performance figure : 7.88 (CGPA)

Duration : 2009-2011

Institution : Kongu Engineering College - Perundurai.

Tamil Nadu.

University : Anna University-Coimbatore.

Under Graduation : B.E in Mechanical Engineering

Performance Figure : 65.6 %

Duration : 2006-2009

Institution : Hindusthan College of Engineering and

Technology - Coimbatore.

Tamil Nadu

University : Anna University-Chennai.

DIPLOMA : Mechanical Engineering

Performance Figure : 71.3%

Duration : 2003-2006

Institution : Sri Ramakrishna Polytechnic College,

Coimbatore, Tamil Nadu.

SSLC

Performance Figure : 62.18%

Duration : 2002-2003

School : Brindavan Vidhyalaya Matric Hr. Sec School,

Coimbatore, Tamil Nadu.

Training Experience Summary:

Company Name : Fexilon Technologies, Bangalore

Department : Design and Analysis

Training Duration : 5 Months

Domain : Automobile, Aerospace and Plastic Components.

http://www.fexilon.com

About Training:

• Undergone training on Software platforms like HYPERMESH, RADIOSS and OPTISTRUCT.

• Responsible for Mesh generation for Automotive/Aero space Anti-Vibrations Components with most restrictive criteria.

• Undertaking quality checks according to client’s requirements & correcting on the meshes & prepare them for solution.

• Responsible for Preparing the geometrical clean-up by using Advanced FEM Methodologies.(HYPERMESH V10)

• Accountable for Meshing the components as per industrial approach. (2D with or without geometry, 3D meshing, 1D meshing, CFD meshing, refining topology)

• Prepare Analysis set up for various solvers like ANSYS, NASTRAN & ABAQUS.

• Creating topology & topographic Design optimization.(Automotive control arm, structural C-clip-bracket, composite air craft structure)

• Also have good hands-on experience in live Industrial Projects as per the industry standards.

Software Skills:

HyperMesh & RADIOSS

Pro-E

OptiStruct

Ansys

Academic Projects:

• Designing the Automation line for the Assembly of Horn parts

• Optimization of Gear Box Housing using Ansys

• Design and Fabrication of Parabolic Collector

Training Projects:

Topology -Optimization of Cross Member of Heavy Truck Chassis

• This analysis was carried-out for the Cross-member of a 4-axle Heavy Truck Chassis of 32 ton capacity. QUAD4 Mesh was generated on the mid surface of the Cross-member in HyperMesh. Bolt and Pins were represented using BAR elements. Material-properties, Boundary-conditions and loads were applied as per the requirements. Stress analysis was conducted, using RADIOSS solver and the critical regions with high stresses were identified for redesign. The design-constraints necessary for the optimization were defined and optimization was carried-out in OPTISTRUCT.

Topology-optimization of Upper control-arm of a Heavy Truck

• This analysis was carried-out for the Upper control-arm of a 4-axle Heavy Truck of 32 tonne capacity. The IGES model was imported and the geometry clean-up was done. 3D Hex Mesh was generated for the control-arm in HyperMesh. Bolt and Pins were represented using BAR elements. The design-constraints necessary for the optimization were defined and analysis was carried-out in OPTISTRUCT.

FE modeling of Door panel of a car using HYPERMESH.

• The scope of the project is to build the FE Model with flow-through mesh for crash-analysis of the Door panel of a car. IGES Geometry of the cross-member is imported. Identified the features like bolt-holes and slots. One layer of washer-mesh generated around the holes and cut-outs. Remaining areas are meshed using linear quad elements. Less than 5% of trias were used in complex location. Rotating quads are avoided as per requirements. Quality parameters maintained as per requirements.

2D Meshing of Hood/Bonnet using HYPERMESH.

• The scope of the project is to build the FE Model for stress analysis of Hood/Bonnet. Imported the IGES model and necessary geometry cleanup done. Prepared washer-surfaces around holes and cut-outs. Generated one-layer of QUAD4 elements around slots & bolt-holes. Remaining areas are meshed using linear quad elements. Only QUAD4 elements are generated for the entire model. Checked for free-edges and duplicates. Quality parameters maintained according to client requirements.

Training Skills:

• Fifteen days training in TVS motors Coimbatore.

• Fifteen days training in Mahindra pumps Coimbatore.

Conferences:

• Presented a Paper in an International Conference on the title “Designing the Automation Line for the Assembly of Horn Parts”

• Presented a Paper in a National Conference on the title “Automation for the Assembly of Horn Parts using PLC”.

• Presented a Paper in a National Conference on the title “Optimization and Investigation of Coated Carbide Tool for Different Machining Parameters”.

Workshop and Seminars:

• Two Day Workshop on “Recent Advances in Automobile Engineering”.

• One Day State Level Workshop on “Latest Trends in FEA & CFD”.

• One Day Faculty Development Program on “Promoting Entrepreneurship in Educational Institutions”.

DECLARATION

I hereby declare that all the information furnished above by me is true and accurate to the best of my knowledge and belief.

Place:

Date: (M.KOUSIK KUMAR)



Contact this candidate