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Project Engineer / Operations Manager / Process Engineer

Location:
Chapin, SC, 29036
Salary:
$80k + bonus
Posted:
November 15, 2010

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Resume:

Daniel Krause

** ****** ***** 414-***-**** Chapin SC 29036 ijpo8a@r.postjobfree.com

SUMMARY

Manager with 10+ years experience in the manufacturing industry. Technical and business expertise in operations manufacturing industrial engineering and process engineering with a proven track record of improving profitability. Team oriented leader skilled at motivating teams to produce high-level results.

Staff leadership and development Lean manufacturing Implementation Six sigma methodologies Program / Project / Process Management FEMA CP PPAP PFD specialist SPC / process capability analysis Budget minded ISO-9001 internal auditor certified TS-16949 QS-9000 ISO-14001 Team leadership skills

Professional Experience

Brady Corporation Milwaukee WI 2007 Present

$1.3B manufacturer of high performance labels for Maintenance Repair and

Operations (MRO) market and to the Original Equipment Manufacturing (OEM) market

Process Manager (2008-present)

Managed two $10M coating lines and 20 direct reports

Experienced in 24/7 working environment

Conducted Lean Daily Management activities

Conducted routine investigations of safety incidents

Investigated customer complaints and develop corrective action plans

Used root cause analysis to problem solve

Reduced PPM in FY-09 by 50%

Increased productivity in FY-09 by 15%

Reduced safety incidents in FY-09 by 20%

Implemented cross functional training for 40% of staff

Implemented set-up wheel to reduce change over time by 10%

Process Engineer (2007 2008)

Developed coating process conditions and specifications

Wrote process specifications for raw materials and developed products

Worked with external customers to develop processes for their products

Conducted SPC data analysis to define process

Conducted supplier quality audits

Led process trials on new products and product improvements

Conducted yield improvement projects yearly saving of $150 000

Commercialized two external customer products

Developed FMEA and Control Plans for new products

Daniel Krause 414-***-**** ijpo8a@r.postjobfree.com Page 2

Thermoset Inc Mequon WI 1999 2007

$30M privately held manufacturer of carbon fiber friction components for

automotive power train products

Operations Manager (2005 2007)

Managed 65 direct labor employees and 1 salaried process engineer

Developed and implemented scrap recording system

Scheduled all day to day operations of production

Conducted semi-annual plant wide meetings

Used lean manufacturing to cut down inventory and improve process flow

Reduced WIP inventory by $200 000

Reduced manufacturing lead time by 35%

Improved process up time by 20%

Improved productivity by 15%

Process Engineering Manager (2002 2005)

Designed and implemented new tooling for steel rule die cutting

Worked with customers on packaging and productivity improvements

Implemented new processes from development into production

Worked with vendors on developing new products

Implemented new process flow for carbon fiber saturation process

Re-formulated rubber based friction material to improve performance

Improved rubber friction material manufacturing process to improve yield

Developed new process to improve yield by 15%

Process material cost savings of $90 000 per year

Improved blanking process efficiency by 75%

Yield savings of 30% on rubber based friction material manufacturing

Project Engineer (1999 2002)

Developed drawings for new equipment

Worked with outside sources on manufacturing specifications and costs

Designed pneumatic hydraulic and electrical circuits

Used mill lathe and drill press to manufacture components

Worked with shop floor on ergonomics and machine layout

Technical Experience & Training

2-week seminar on Lean Manufacturing

Internal ISO Auditor certified worked with TS16949

Knowledge of SAP Minitab Excel Word Access

2 week training for web handling and web coated products defects

Education

Milwaukee School of Engineering

Bachelors of Mechanical Engineering Technology



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