Design Engineer Mechanical
Resume:
**** *. **** **. **** R. ROBERTS Home: 414-***-****
West Allis, WI. 53219 Email:**************@***.*** Cell: 262-***-****
Mechanical Design Engineer-Cross-Functional Experience & Cross-Industry Expertise Highly qualified Design Engineer offering over 33 years of experience of product design and mechanical/ electro-mechanical engineering in the manufacturing and consumer product industries. Results focused and effectual leader with proven ability to champion multiple team-driven projects. Talent for proactively identifying and resolving engineering issues and related design issues, developing and validating design concepts, managing concurrent engineering tasks and taking products from concept to production. Advanced computer skills. Strengths in
Product Research & Development • Team Leadership & Collaboration
Manufacture for profitability • Production Processes
Design for manufacturing • Hands-on Mechanical Abilities
GD&T Application • Solid Modeling & FEA Capabilities
Hydro Thermal – Waukesha, WI. 3/2024 to 11/2024 - Mechanical Designer
Effected design and documentation of steam injection systems using Solidworks 2024 while using Solidworks PDM for data management. Responsible for skid design based on application engineering requirements and customer parameters. Creation of customer approval drawings in addition to manufacturing drawings was also a responsibility.
Federal Mfg.– Pewaukee, WI. 10/2021 to 2/2024 - Mechanical Designer/Drafter
Documentation and design of Rotary and In-Line Filling machines. Promoted to Bottle Handling Systems Engineering and Documentation using Solidworks 2022 in conjunction with Solidworks PDM. Concepted, Designed and Documented Spray Ball testing enclosure for determination of best surface texture for cleaning of paint-filling machines. Responsible for Eng and documenting the Star-wheels, Bottle guides and neck supports for Production and Aftermarket sales.Hilmot LLC– Milwaukee, WI. 3/2021 to 10/2021 - Contract Mechanical Designer/Drafter
(via Kore1 Contracting)
Documentation of conveyor assemblies and their parts. Resolve Mechanical Assembly and Legacy products for conveyor assemblies and systems. Using Solidworks 2020 in conjunction with Solidworks PDM for Solid Modeling and drawing creation
PAUL R. ROBERTS – PAGE 2
Bailey Cranes – Muskego, WI. 2/2020 to 8/2020 - Contract Mechanical Design Engineer (via Core Consulting, LLC)
Designed and documented Aerial systems used in potentially explosive environments.
Used Solidworks 2018 for Solid Modeling and drawing creation Nature Tech – Milwaukee, WI. 8/2019 to 11/2019 - Contract Mechanical Design Engineer (via Alan Barry Consultants, LLC)Designed and documented Dust Collector machine used in Cellulose production system. Used Solidworks 2018 for Solid Modeling and drawing creation.
Komatsu – Milwaukee, WI. 1/2018 to 7/2019 Contract Mechanical Design Engineer (via Aerotek)
Duties and responsibilities include utilization of Solidworks 2017 3D design software for design and documentation of Mining Shovel Machines. Designed and documented Air and Lube routed assemblies for Boom, Gantry, Revolving Frame on 2300XPC AC Shovel. Designed and documented Air and Lube routed assemblies for Boom, Gantry, Revolving Frame on 1900XPC Shovel. Revised Operator Cab Assembly for 2650 Diesel powered shovel. Routed electrical conduits and components for 2300XPC AC Boom. Updated and revised design of 2300XPC slipper shaft bushing from encapsulated design to stand-alone part realizing over $6000 savings in production costs. Performed design and documentation for 2300XPC house walls and entrance systems. Designed and routed air systems for Air Scrub Pro systems on 2300XPC and 1900XPC. Rexnord – Milwaukee, WI 2/2017 to 9/2017Contract Mechanical Design Engineer (via Aerotek, Inc.)
Responsible for Solid Model assembly, part design and documentation of Falk V-Class gear drive systems connected components options. Utilized Solidworks 2016 3D design software in conjunction with Adept PDM for generation of designs and documentation.Modern Equipment Company – Port Washington, WI. 2016 to 2017
Contract Design Engineer (via Sterling Engineering, Inc.)
Duties and responsibilities include utilization of Solidworks 2014 3D design software for design and documentation of Foundry equipment and pressure vessels. Designed, engineered and documented a crucible handling system driven by an AC gear-motor through a gear-reduction transmission. Undertook a project which had me model and document a pressure vessel for heat-treating applications for a local client.
Selected Results:
Design and documentation of “Standard”, “Split Ladle” and “Mod-Tundish” Ladle systems including FEA analysis of components thru Solidworks Simulation.
PAUL R. ROBERTS – PAGE 3
Designed, engineered and documented gearmotor-driven crucible handling system manufactured primarily from 330 Stainless Steel.
Designed, engineered and documented new Launder system for standard product catalog.
Designed and documented “Scrubber” pressure vessel system for noxious gas removal at U.S. Ammunition plant
Was utilized in editing Mechanical Schematics for Inert Gas Generator projects using AutoCad Mechanical Desktop 2017
Utilized VPN Access for exposure to editing CREO Models and Drawings for client software compatibility
ACS Group – New Berlin, WI 2011-2015
R&D Mechanical Designer
Responsible for design and documentation of Chiller machines and systems. Utilized SolidWorks 2009-2012 3D design software in conjunction with Draftsight for generation of designs and documentation. Used PDM Enterprise for Document Management and archiving purposes.
Selected Results:
Design of 500, 750- and 1000-gallon polyurethane pump tanks and systems including modular Roto-Molds for production
Design & documentation of polyurethane pump tank support cages. (including FEA analysis)
Designed and documented Screw-type Compressor Chiller machine line utilizing
sheet-metal frame structure for base.
Hi-efficiency Chiller line design and documentation.
R&D Test Manifold and associated system design for chiller performance verification.
Hennig. Inc. – Machesney Park, IL 2010
Contract Mechanical Design Engineer
Responsible for design and documentation Machinery and Automation Line guarding and systems. Utilized SolidWorks 2010 design software in conjunction with Autodesk Mechanical Desktop for generation of designs and documentation.
PAUL R. ROBERTS – PAGE 4
Contract Mechanical Design Engineer through Aerotek, Inc. staffing services.2005-2006, 2008-2009
SPX Hydraulic Technologies – Rockford, IL.
Design, engineering and documentation of hydraulic systems and components, new product development. Utilized Solidworks 2009 for design software in conjunction with PDMWorks Enterprise software. Engineered and documented Predator line of Hydraulic pumps.
Rath Gibson – Janesville, WI.
Design, engineering and documentation of stainless-steel tubing production mills. Utilized Solidworks 2006 for design software. Designed and engineered tubing runout table system for in-house production and branch factory systems.
Sentry Equipment – Oconomowoc, WI.
Responsible for engineering and documentation of water, steam, gas and process sampling systems. Utilized SolidWorks 2005 in conjunction with PDMWorks for design software and product data management. Engineered and documented Hydrogen Sulfide sampling system for British Petroleum operations in Northern Canada.
Isthmus Engineering – Madison, WI.
Responsible for design and documentation of assembly and machining equipment used at various manufacturing industries. Utilized SolidWorks 2006 for design software. Engineered roving guiding system for liquid filter system manufacturing. Developed machine guarding panels and systems for marine engine honing station. Engineered and documented leak-down testing apparatus for production of automotive differentials.
Contract Mechanical Design Engineer through Mid-States Technical staffing services 2008
Palmer Johnson Yachts – Sturgeon Bay, WI
Responsible for design, engineering and documentation of 120-150 ft. Mega-Yachts. Specialization in outfitting design (doors, hatches, etc.). Redesigned forward cargo hatches for less weight and simplified hinging system. Utilized Solidworks 2008 for design software in conjunction with PDM Works software.
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Pacific Bearing – Roscoe, IL. 2007-2008
Product Development Design Engineer
Responsible for design and documentation of Linear Bearings and Systems. Designed and engineered die-cast Mini-Rail system of linear motion bearings. Designed and engineered Dolphin Flex Rail system of Linear guided bearings. Designed and engineered Redi-Rail drawer slide bearing system. Engineered V-rail linear bearing assemblies. Designed and engineered PEAK linear actuator system. Utilized Solidworks 2007 for design software
Nothelfer Gilman – Janesville, WI. 2005
Contract Mechanical Design Engineer (via Aerotek, Inc.)
Responsible for design and documentation of assembly automation equipment used in automotive and appliance industries. Utilized SolidWorks 2005 in conjunction with PDMWorks for design software and product data management. Designed and engineered robot handled pneumatic gripper system for hydro-form production of Ford utility truck frames in accordance with ASME and ISO standards. Designed and engineered CMM inspection cart for hydro-formed truck frame components. Prent Corporation – Janesville, WI. 2000 –2004
Tooling Design Engineer
Duties and responsibilities include utilization of Unigraphics 3D design software for Plastics mold design and plug creation used in manufacturing of medical and electronics packaging. Generation of Tool and Part design and layouts, per Engineering Standards Manual, including cavities, plugs, cut dies, mounting hardware, and all other required hardware. Dimensionally check projects assigned, per Engineering Standards Manual. Document accuracy, shrinks and data, per Engineering Standards Manual. Maintain and update assigned project files. Develop and document new tooling requirements, techniques, and procedures incorporated in an ISO 9000 environment. Develop solutions and documentation for non-standard quote requests, as assigned. Perform research and compile data on technical projects.
Selected Results:
Cross-trained in Product Development and Package Design for large volume electronics supplier process trays and packages.
Designed, engineered and Implemented Quick-Change tooling system for rapid tooling set-up and minimized production machine down-time.Coordinated with Manufacturing for new production machine design incorporating quick change concepts for tooling.Created and implemented template system for rapid tooling development which enabled customer specific 2-week lead times from part order to production.
PAUL R. ROBERTS - PAGE 6
Machinery Engineering & Technology – Janesville, WI. 1999 –2000
Mechanical Design Engineer
Responsible for design and documentation of all mechanical components and associated systems used on in-line and rotary packaging machines for the food and dairy industry. Duties include utilization of AutoCAD and SolidWorks for conceptual and final design, working with customers to obtain custom solutions for their packaging needs, documentation of designs in conformance with ASME Y14.5M, Bill of Material creation and field support.
General Binding Corporation, Pro-Tech Div. – Deforest, WI. 1993–1999
Senior Mechanical Design Engineer – (1996-1999) Mechanical Design Engineer – (1993-1996)
Responsible for design of lamination machines used in the photographic, reprographic, and digital imaging industries. Duties included concepts, designs and documentation using AutoCAD and SolidWorks 3D design software, Product research and development, and machine testing. Took charge of and led project teams involving UL, CSA, TUV certification and CE compliance. Worked closely with strategic business partners in future product development endeavors. I was also required to assist our service department in troubleshooting machine/process problems at customer sites and given the opportunity to travel extensively world-wide for purposes of engineering and installation/training for our products.
Key Results:
Developed and designed machine guarding systems across entire product line for operator safety and European Machinery Directive compliance.
Designed and engineered state-of-the-art “Falcon 160” series of high-end consumer Digital Lamination Systems.
Developed and implemented electronics design change throughout product line for European Union low voltage directive compliance.
Designed, Engineered and developed “Orca III” Digital Transfer/Laminator used as part of a certified graphics system for globally recognized Fortune 100 company.
Coordinated and provided leadership for team associated with Underwriters Laboratories approval and listing for products.
Initiated and developed component changes that reduced machine component cost by 15% across multiple machine platforms.
PAUL R. ROBERTS – PAGE 7
EDUCATION
Diploma Parker Sr. High School – Janesville
Blackhawk Technical College, Janesville - Engineering Course-work
University of Wisconsin, Milwaukee Campus - Engineering Course-work
University of Wisconsin – Milwaukee Campus
School of Continuing Education Seminars
Thermoforming – James Throne – 1992
Plastic Material Selection - Michael Sepe-2006
Trained at Graphics Systems for Solidworks composer which was used on owner’s manuals and service documents
PERSONAL INTERESTS
Former President/Vice-President of Janesville Snow Chiefs Snowmobile club, Experimental Aircraft Association (EAA), Chapter 60 member 6 yrs., Musician 52 yrs., World Karting Association 8 yrs., Freelance Audio Engineer 35 yrs., computers 34 yrs., Sports Car Club of America (SCCA) Blackhawk Valley Region member 8 yrs. Crew Chief for SCCA & Midwestern Council C-Sports & Sports 2000 Racing Team 8 yrs.
References Available upon Request
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