Machine Shop Manager
Resume:
JADAYAN Sivalingam
MACHINE SHOP MANAGER - PROFESSIONAL CARRER
BAHRAIN
****************@***********.***
Strong experience in (Production / Planning / Tooling / Designing / Manufacturing and Maintenance) of Engineering Industries, Machine Shop, Oil and Gas, Pump Industries, Foundry, Precision Mold and Die, Pattern Making using high speed 3, 4 and 5 axis CNC Milling and Lathe programming and Production of Automobiles components.
Willing to relocate: Anywhere
Work Experience
MACHINE SHOP MANAGER
PROFESSIONAL CARRER
May 2015 to Present
Mammeer, Bahrain ( May 2015 to Till Date)
Company profile: Leading manufacturer Heavy steel and aluminum manufacturing with full fledged Machine shop for manufacturing and Fabrication to vendor of ALBA,Bapco,Fives MACHINE SHOP MANAGER
Duties and Responsibilities:
Machine shop process planning, Estimation and Productivity development Activities
Provide leadership and engineering management of design and management of design and manufacturing teams taking development into production with agreed upon product deliverables, time constraints, budget target, quality and continuous improvement mandates.
Create and launched design review and critical design review process set up program management and project scheduling into mechanical engineering and put several project back on target and on time.
Conduct product review meeting, training program, Rejection and rework analyzing technical discussion with OEM for improvement and periodic calibration of instrument.
Inspection of mechanical components, assembly parts, dimension per QC std.
Monitoring of inventory control Material/Tools/Inserts/Consumables.
Co-ordinate with Production, Sales and Quality control department for achieving production target and timely delivery of orders.
Submitted production report to management on weekly and monthly basis include overall performance of the month and forecast for coming month.
Recruitment and Sound leadership, efficient utilization of manpower.
Sound knowledge in conducting training program to the operator on required skill. MACHINE SHOP SUPERVISOR
METALS OF BAHRAIN, Co
October 2011 to May 2015
Bahrain (Oct 2011 - May 2015)
Company profile: The Company owns every facility developed Foundry manufacturing of Alloys steels casting with fully furnished heat treatment facilities, and Metal Testing Equipments facility to well equipped Design Department with CAD/CAM, Pattern shop and Machine Shop facility. Products: MEBA is one of the Alloys steels Casting manufacturing Organization in capital of Bahrain having other branches SAUDI Cast in Riyadh and awarded vendor of all over the Gulf companies like GOT(WELL FLOW) and ALBA,SADIP,FLOW SERVE etc.
MACHINE SHOP SUPERVISOR
Duties and Responsibilities:
Production: Design & Manufacturing:
Managing with 20 operator and 3 Engineers to work efficiently.
Preparation of Process Planning and Productivity development Activities
Preparation of Daily and Monthly production plan and Raw Material requirement plan
Initiating improvement activities in the plant
Monitoring of inventory control Material/Tools/Inserts/Consumables.
Minimizing performance bottlenecks for achieving high productivity with maximization of men, material
& machine and Execution time.
Co-ordinate with Production, Sales and Quality control department for achieving production target and timely delivery of orders.
Conducting new Pattern mold trials and feed back to development team
Monitoring and Control of WIP and Finished Stock inventory
Submitted production report to management on weekly and monthly basis include overall performance of the month and forecast for coming month.
Checked out time cards and fill out production reports.
Auditing the outside vendors by PROCESS AUDITS as per OEM standard.
Recruitment and Sound leadership, efficient utilization of manpower.
Sound knowledge in conducting training program to the operator on required skill. Purchase, Maintenance and other Activities:
Preparation of Breakdown reports and analysis
Monitoring of Major breakdowns and Capital shut down.
Vendor development
Selection of New Machine and Tools for production
Machine installation and commissioning
Visited supplier facility for inspection
Purchase co-ordination
Projects Handled
Ingot Moulds -ALBA(Second Largest company in Asia)
Scraper blocks And Stabilizer, Tool Body, Jetting Tool, for Well Flow (Oil Refinery) Bahrain.
Flange casting and manufacturing for SADIP, Dammam.
Crashers part like Jaw Plate, Impact Hammer, Liner Plate for Saudi Cast in Saudi Arabia.
Moulds for BFG (Bahrain Fiber Glass)
Pattern and Casting for Bapco (Bahrain Petroleum Corporation).
Impellers & pumps & Bowel for Flow serve & SMI (Saudi Mechanic Industries).Etc SENIOR CNC PROGRAMMER
SAUDI MECHANICAL INDUSTRIES - Riyadh, SA
May 2007 to August 2011
Riyadh, KSA (May 2007 - August 2011)
Company Profile: Full fledged Foundry with Machine shop Manufacturing facility, Manufacturing and export of all types of Steel, Iron, Bronze castings and Angle gear box and Thread Pipe for Aramco. Products: SMI is one of the leading Pumps and Valves manufacturing MNC Organization in capital of Saudi-Arabia (Riyadh) having 8 other branches in Riyadh and rest are spread in abroad and awarded vendor of American Group of companies like J&B and Gould's pumps (Texas) SENIOR CNC PROGRAMMER (CAD/CAM )
Duties and Responsibilities:
Create 2D profile and 3D wireframe geometric and solid models using CADCAM life cycle software functionality, design tools and simulator to prove parts and components prior to manufacture.
Provide safe and efficient CNC programs to CNC operators by programming and setting up a range of FANUC and Heidenhain, Siemens CNC controlled machines to manufacture components to tight tolerances and deadlines.
Manage and Improve Manufacturing processes to ensure maximum utilization of machine, tooling/ fixtures/ gauges adhering to SMI Quality/ H&S standards.
Verifies CNC programs are in accordance to required drawings, specifications and quality system.
Assist in documenting CNC standard operating processes and procedures and Monitoring of spindle position/cutting depth/speed/feed
Utilise knowledge of CAD CAM programming and assessment of associated anti-collision tool paths to adopt advanced milling techniques such as 3-axis milling and 4/5 axis positioning for fast and efficient production.
Provide information as required to measure the CNC process. (Programming hours, part cycle times, etc.)
Training and development of operators to ensure maximum machine utilization
Responsible online/ offline programming, review /upgrade/update existing program and introduce new tooling to improve machining process, tooling requirements, reduce cycle time and machining time for quotation purposes.
Projects Handled
Bowls,Impellers, Discharge case, Suction case - Pattern Designing, Programming and Operation
Jigs and Fixture for vanes, valves, bowl, Impeller, Discharge case, Suction case and all other related pump items manufacturing.
SUPERVISOR
ALFANAR MOULDS CO - RIYADH, SA
January 1999 to May 2007
RIYADH, KSA. (Jan 1999 - May 2007)
Company Profile:
Alfanar Co. Riyadh (K.S.A) is one of the leading companies in the Kingdom of Saudi Arabia engaged in trading, manufacturing and construction in the field of electrical construction materials. Alfanar Mould Division is one of the largest integrated state-of the-art commercial tooling facilities in Middle East for design and manufacture of a wide range of moulds and press tools. The company owns every facility needed to develop precision molds, right from fully furnished design department with CAD/CAM facility to well equipped tool room facility with state of art CNC machining Centers, CNC EDM, CNC Wire Cut, CNC Lathes, CNC CMM, Rapid Proto type Machine all conventional metal cutting machines along with a heat treatment plant. Facilities available to create Prototypes rapidly using plastic (Fused Deposition system).Products design and development are done using Pro-ENGINEER. Prototypes are done using FDM quantum. Products and services:
Injection Moulds for Electrical appliances, A/c parts, Consumer products, Closures and Caps.
Progressive tools, Jigs and Fixtures for Production application
Blow molding dies for reputed Companies
SUPERVISOR- TOOL ROOM ( Tool and Die Making)
Duties and Responsibilities:
Production Plastic Injection Mold and Die:
Process Planning shift wise daily and weekly machining loading schedule.
Check out the time card and fill out the production report daily.
Planning & Inventory control of material tool and insert etc.
Process planning of different tool covering accurate Mold & Die Tool section operation like CNC milling
& Lathe, drilling, grinding, EDM wire cut, EDM programming, etc
Generate efficient tool path like speed, feed & depth of cut for various job.
Motivated and trained employee on create 2d and 3d programming.
Design and manufacturing of Core & Cavity and create drawing for machine shop.
Electrode planning & machining for precision mold and die, progressive tool.
Responsible for tool trial at vender end and necessary follow up.
Submitted production report to management on weekly and monthly basis. Maintenance and other Activities:
Preparation of Breakdown reports and analysis
Monitoring of Major breakdowns and Capital shut down.
Selection of New Machine and Tools for production
Machine installation and commissioning
Visited supplier facility for inspection
Special Achievements and Awards
Successfully doing Minimum 16 Moulds per month starting from Mould Design, Process Planning, Electrode Extraction, Manufacturing, CAM Programming, CNC Wire EDM, and CNC Spark EDM Reference Drawings
CAM SHEET introduced with Details Dimension and Drawing view to CNC shop floor
Manufacturing Cost Reduction in Jigs and Fixtures, Plastic Injection Moulds and Press Tools
Introduced the High Speed Machine Strategies and Saved the Machining hours
Best Engineer Award in the year of 2005 from Alfanar CO (Mould Division)-- Riyadh (K.S.A) TRAINEE ENGINEER
ELGI AUTO ENGG. Ltd - Hosur, Tamil Nadu
June 1991 to September 1999
Hosur, India (ISO 9001-2000) (June' 1991 to Sep' 1999) Company profile
ELGI AUTO Engineering Limited. Is an ISO 9001-2000 certified company which have advance Tool Room fully equipped with CNC Vertical & Horizontal Machining Centers,Wire Cut and EDM Machines. ELGI has a full fledged Tool Design Dept. Tool Room and CAD/CAM facilities & is engaged in manufacturing high quality precision Tie road ends and Ball Joints, Steering Rod, Suspension Joints Die-Casting Dies and Press Tools to meet the expectations and growing needs of companies in the Automobile Sector etc. Products and services: Tie road ends and Ball Joints, Steering Rod, Suspension Joints. TRAINEE ENGINEER.
Duties and Responsibilities:
Preparation of Part & Assembly drawings.
Preparation of Fabrication drawings.
Coordinating with manufacturing, production and Q.C to complete the project.
Communicating with customer for drawing approval.
Preparation of Bill of material for the projects.
Following up the purchase items if required to meet the delivery. Skills
• AUTO CAD (10+ years)
• CAD (10+ years)
• CAD/CAM (10+ years)
• CAM (10+ years)
• CNC (10+ years)
Additional Information
PROFESSIONAL SKILLS
Exceptional in CNC shop floor planning, organizational, and management skills.
Sound knowledge in CAD/CAM with CNC 3,4 and 5 axes program ( G and M codes)
Ability to write technical documents including instruction manuals, processes and procedures in production manufacturing.
Ability to work independently and in a team setting; diverse groups and situations.
Good Communication skills and Analytical, logical and mathematical skill
Good Management and organizational skill
TECHNICAL QUALIFICATION
Diploma in Mechanical Engineering with Machine Shop Technology, Tamil Nadu-(1990)
CNC Milling Programming in Advanced Training Institute, Gundy, Chennai,TN - (1997)
Contact this candidate