Project Management Leader
Resume:
GANESH RAMESH PATIL
CONTACT
Pune, India ******
******.*.*******@*****.***
Strategic project management professional with a track record of stakeholder management, project planning and KPI delivery. Strong understanding of business drivers and financial reporting standards. Applies in-depth knowledge and understanding of client contracts to oversee and manage projects.
SKILLS
• MES Systems –
a) Rockwell FTPC MES,
b) ICONICS SCADA MES,
c) GE Plant App MES
• SCADA Software's –
a) GE-Ifix SCADA,
b) Ignition V8.1 SCADA,
c) FT View Site Edition SCADA,
d) MC Works64 (Genesis) SCADA,
e) ICONICS SCADA.
• OPC Software's –
a) Kepware OPC,
b) MX OPC,
c) IGS Driver,
d) LIN Tool Driver,
e) OPC UA.
• PLC Controllers: -
a) Pro-face PLC + HMI,
b) Mitsubishi,
c) Allen Bradley,
d) Renu PLC + HMI.
• Programming Languages: -
a) Visual Basic Application (VBA) Coding,
b) Java Scripts,
c) Ladder Logic,
d) Standard Query Language (SQL),
e) Functional Block Diagram,
f) C – Programming.
• Software’s: -
a) Codesys,
b) Soft Touch,
c) Microsoft SQL Server Management
Studio,
d) SSRS Reporting Tool.
• Mitsubishi software's –
a) GX Developer,
b) GX works2,
c) GT Designer,
d) MES Interface Configuration Tool,
e) GX works3.
• Rockwell software's –
a) RS Logix5000,
b) RS Linx,
c) Studio 5000,
EXPERIENCE
December 2021 - Current
Project Leader - Sarla Advantech Pvt Ltd, Pune, India
• Designing and developing the GE Ifix & Ignition 8.1 SCADA programs.
• Designing OEE Calculation in Ignition Scada and display on Scada Design Launcher
• Designing and developing the MES, PLC, HMI and SCADA programs.
• Plant level GE Ifix SCADA system architecture design for Redundancy, client & Historian data collection for reporting purpose.
• Responsible for migrating Old Fix32 Scada in to upgraded Ifix 2022 version and above.
• Prepared detailed reports on project status, presenting findings to senior management for strategic decision-making.
• Migrated PDS driver IEC61850 devices to latest IGS driver using channel IEC61850 for multiple Substation Plant.
• Creating and designing new projects, Dynamo library and user interface screen design in GE-Ifix Scada
• Communicating GE-Ifix Scada with other different PLCs using IGS, LIN & Kepware Drivers configuration settings
• Ensuring customer satisfaction by fulfilling all their requirements in the project
• Conducting the Trial Run tests on QA and deployment on Production server
• Designing of detailed process integration and development
• Creating Tables and Designing Store Procedure in SQL database Server
• Taking Backups of Application server and database server on weekly basis.
• Configured Ifix primary & redundancy server for system healthiness status.
• Ifix server & client configuration setting with license activation work.
• GE Historian 2022 system configuration with Historian mirror redundancy setting.
• Ifix Collector configuration with redundancy setting for Ifix Database tag data logging.
• For Substation IGS driver configuration with IEC 61850 channel by adding F650, F51G & MFP devices on ethernet protocol.
• Development of ANDON system using Ignition 8.1 SCADA system as per requirement.
• Conducting the Trial Run tests, UAT (User Acceptance Testing) and Project go live Deployment stepwise.
• Ifix 6.1 SCADA Development Online Training Certification Completed.
• Ifix 2022 SCADA Development and Upgrading from Lower Version to This version.
d) Factory Talk View Series,
e) Factory Talk Transaction
Manager
• Pro-Face Software's
a) GP-Pro Ex,
b) Pro-Studio Ex,
c) Pro-server.
• Communication Protocols –
a) Ethernet (TCP-IP \ UDP),
b) CC-Link,
c) CC-Link IE,
d) RS-232,
e) RS-485.
EDUCATION
• Bachelor Of Engineering in
Instrumentation Branch 2013 Batch.
(B.E.- 62.28%)
• Certificate of Higher Secondary
Education 2008 Batch.
(H.S.C. – 68.67%)
• Certificate of Secondary School
Education 2006 Batch.
(S.S.C. – 73.86%)
CERTIFICATIONS
• C – Programming at Seed InfoTech
• PLC Programming at Pune
Government Polytechnic Collage
• Ignition Scada 8.1 version Core
Certification
• GE Ifix & Plant App MES Software
Training Certification
STRENGTH
• Positive attitude
• Good communication skills
• Ability to lead team
• Quick Learner
• Manpower Handling
• Management Skill
PERSONAL DETAILS
• DOB – 01 January 1991
• Marital Status - Married
• Languages – English, Hindi, Marathi
• Current Address –
Flat No - 503,
B Square Apartment
Sainath Nagar, Thergaon
Pimpri, Pune, Maharashtra
India - 411033
Projects-
• Migrated and Designed Ifix 2022 SCADA along with Redudancy server, Client servers, Primary & Mirror Historian 2022 server for Abu Dhabi client Aluminum Plant.
• Migrated and Designed Ifix6.1 & 2022 SCADA along with Redudancy server configuration, Dynamo creating and testing, using VBA code new functionality design for UK client Steel Plant.
• Designed Ignition 8.1 version SCADA & PLC Programming Project for Amazon
& Legrand client.
August 2020 - November 2021
MES Application Engineer - Dalisoft Technologies Pvt Ltd, Gurugram, India
• Designing MES system for Bajaj & Keihin Fie Automobile client using ICONICS SCADA.
• Used a Kapware OPC driver and Modbus channel to communicate between Mitsubishi PLC & ICONICS SCADA.
• Designing and developing the Mitsubishi MES, PLC, HMI and SCADA programs.
• Responsible for installing and commissioning of New MES Projects for Manufacturing Industries.
• Industry 4.0 and the Digital Transformation of the Bajaj Autonomous Automotive Engine Assembly Line.
• Designed Dashboard in ICONICS SCADA for Production Planning, OEE Display, Production Report configuration & Display, BOM configuration, Interlocks Enable/ Disable station wise.
• Production data logging in SQL server using SCADA functionality for Real & Historian trends display in SCADA Dashboard.
• Ensuring maximum customer satisfaction by addressing all their requirements.
• Good Experience in architecting and Designing SCADA systems, Redudancy system including databases interfaces, Tag Providers driver’s configuration and adding other third-party devices.
• Conducting the Trial Run tests on QA and deployment on Production server.
• Expose of detailed process integration and development.
• Experience in Microsoft SQL Server Management Studio from installation to Database table creation, Store procedure creation to complex query modification for reporting purpose.
• Preparing BRD (Business Requirement Documents), FDS (Functional Design Specification), DDS (Detail Design Specification) & Final As-Built documents related to the MES project.
• Development of ANDON system using MC Works Client of Mitsubishi system.
• Conducting the Trial Run tests, UAT (User Acceptance Testing) and Project go live Deployment stepwise.
• Designing of PLC Control Panel, integration and Testing. Projects-
• Developed the MES Project for different line wise production support to Bajaj Auto Ltd Chakan Plant using Work64 & ICONICS SCADA.
• Developed the MES Project for production support to Keihin Fie Pvt Ltd Chakan Plant using Work64 & ICONICS SCADA.
• February 2019 - July 2020
• Project Engineer (MES Consultant on Contract Basis)- TATA Technologies Limited, Pune, India
• Designed and Developed MES system for BIW, Paint, Assembly & Engine Shop.
• In BIW Shop taking handshaking signals from automatic conveyor, robotic panels and using these signals for Vehicle Tracking in BIW shop.
• Erection and commissioning of Instruments & wiring
• Maintaining the ISO standards and procedures
• Responsible for carrying out the commissioning and installation of the project from PLC
• Ensuring maximum customer satisfaction by addressing all their requirements
• Designing of PLC Control Panel, integration and Testing
• Installation, Commissioning & Procurement of PLC System & Hardware
• Documenting the Basic Engineering Designs Database, Graphic & Logic
• Worked on Logix family (compact, Control) of RSLogix5000 series of Allen Bradley PLC
• Exposure at instrumentation & process control application development
• Worked on Factory Talk View Studio (machine edition and site edition) of Allen Bradley (ROCKWELL AUTOMATION Tool)
• Development of SCADA using Factory Talk Site Edition tool of Allen Bradley
• Development of ANDON system using Factory Talk Machine Edition tool of Allen Bradley
• Experience in Factory Talk Transaction Manager tool to store Allen Bradley PLC data in Database for large data storage capacity, quality checks and interlocks.
• Experience in simulation and trouble shooting
• Expose of detailed process integration and development
• Experience in basic SQL, SP modification and VBA code modification
• Preparing BRD (Business Requirement Documents), FSD (Functional Specification Documents), TSD (Technical Specification Documents) & TPD (Test Plan Document) documents related to the MES project. Projects-
• Developed the different MES projects for production support to TATA Motors Ahmedabad plant in TCF (General Assembly), BIW, Engine Shop & Press Shop.
January 2018 - February 2019
Maintenance Engineer - Maxxis Rubber India Private Limited, Ahmadabad, India
• Maintaining Records of errors and breakdown of Machines
• Maintenance of other Electrical Equipment's
• Detecting and rectification of the system breakdown
• Coordinating with other teams and departments for smooth operations at the plant
• Generating daily report checking and monthly machine grid report
• Good knowledge of how to develop team
• Manage material related activity
• Designing, developing and maintenance of PLC programs
• Electrical and instrumentation panel wiring & troubleshooting
• PLC panel wiring and troubleshooting.
• Experience in Pro-face HMI and Pro-face server tool to store Allen Bradley and Mitsubishi PLC data in database for large data storage capacity, quality checks and interlocks
• Knowledge of Field Instruments like various types of sensors (SMC, FESTO, OMRON etc.), switches (Proxy switches, Limit switches, Pressure switches, Temperature switches, Level switches etc.), RTD, Thermocouples
• Knowledge and experience of using different types electrical measuring instruments
• Knowledge of hydraulic & pneumatic control systems. Projects-
• Developed the PLC Programming for foolproof the Automobile industry and reduce Human Error, misuse and Safety Lock in Maxxis Company.
• Developed & Maintaining Pro-Studio base MES system for Quality & Productivity data log in Maxxis Tyre Manufacturing Company. March 2017 - December 2017
MES Consultant (Contract Basis)- Tata Technology Limited, Pune, India
• Designing and developing the Pro-face system MES, PLC & HMI programs
• Developed MES project - PCB MES Traceability System PLC support
• Designing Database Management System
• Erection and commissioning of Instruments & wiring
• Installation, Commissioning & Procurement of PLC System & Hardware
• Maintaining the ISO standards and procedures
• Responsible for carrying out the commissioning and installation of the project from PLC
• Ensuring maximum customer satisfaction by addressing all their requirements
• Conducting the Trial Run tests, UAT (User Acceptance Testing) and Project go live Deployment stepwise
• Designing of PLC Control Panel, integration and Testing
• Application Programming Interfaces (API's) testing with Web Application
Projects-
• Developed MES project – PCB MES Traceability System PLC base for Varroc Plant Pune using Pro-face HMI & Blue Open Studio SCADA.
• Designed Ignition 8.1 version SCADA & PLC Programming Project for Atlas Copco Pune client for OEE calculation.
September 2014 - March 2017
Project Automation Engineer - Adisoft Technologies Pvt Ltd, Pune, India
• Responsible for installing and commissioning of New Project.
• Responsible for services after installed Projects.
• Responsible for PLC Hardware Installation.
• Good experience in Supervisor for the Electrical section of the Maintenance Department.
• Responsible in transactions for importing machines and equipment.
• Mitsubishi PLC Handling - Q Series, R Series, A Series, FX Series.
• Responsible for collecting On-site Services Feedback from customer
• Responsible for AMC revenue.
• Responsible in checking the specifications and the capacity of the machine and deciding which machine is required to be imported from the suppliers.
• Responsible in troubleshooting the machines if there is any problem and complaint from the clients.
• Supervisor for the Electrical section of the Maintenance Department.
• Keep updated with the upcoming versions or latest machinery required in the organization.
• Responsible for performing routine maintenance.
• Problem facing and solving any hardware and programming related issue on instant basis on Site.
• Data sharing of assembly line equipment's to main server of Maruti Suzuki Gurgaon car Manufacturing Plant.
• VTS (Vehicle Tracking System) PLC Programming.
• ANDON display Programming and interface with HMI System.
• Poka-yoke programming for assembly line.
• Scanner communication programming with Q Series PLC.
• Making Cabling & Connections for Machine Electrical Panels.
• Converting MITSUBISHI A to Q series PLC.
• Programming for Equipment Interfacing and Data Shearing Between 2 PLCs.
• RFID Read / Write communication programming with Q & FX Series PLCs.
• Hardware installation and connections of Relay, Contactor, PLC Cards, input Output remote device Card and all other needful things.
• Execution of projects activities within time.
• Preparing Documentation for Project Submission.
• Preparation of daily / monthly project reports and maintained record.
Projects-
• Successfully Installed Cordless Limit Wrench System and Pick and Place
(POKAYOKE) System at MARUTI SUZUKI India Limited Gurgaon Plant.
• Successfully completed BIW Shop Conveyor panel To Robot Panel & Robot 1 to Robot 2 panel soft signal Handshaking for Fully automatic Process.
• In Bajaj Plant developed a fully automatic engine assembly line with robot handshaking.
• Successfully Installed Project of Andon System and VTS System at MARUTI SUZUKI India Limited Gurgaon Plant.
• Developed the PLC Programming of DC TOOL System for Nut Bolt Tightening MC at MARUTI SUZUKI India Limited Gurgaon Plan.
• Developed the PLC Programming for Different Fault Monitoring system on Site.
• Successfully Installed Project of Model Variant Identification to Different Equipment’s for processing model wise work at HONDA Car Manufacturing Company Noida.
• In Suzuki Motors Gujarat Hansalpur PLC Programmer + Hardware work relates Pokayoke, Cordless Limit Wrenchand Other Automated Machines Project Completed.
Contact this candidate