Sudharsan Santhana Krishnan
adhuco@r.postjobfree.com
Ph.: +91-958*******
Coimbatore, Tamil Nadu, India-641036
PERSONAL STATEMENT
Looking to secure a position in an organization, where I can bring immediate and strategic value and develop my current skillset further. I’m an adaptable, innovative and proactive Industrial Engineer with a post graduate qualification in Industrial Engineering.
I’m looking to develop my expertise in Lean Manufacturing, optimization and validation within a forward thinking company.
KEY SKILLS
Technical Skills
o Project planning and control
o MS Excel
o MS Visio
o AutoCAD – Beginner
o 5S
o TPM
o Inventory Control
o Lean manufacturing
o BV certified ISO Internal Auditor
EDUCATION
Degree/
Examination
Year of
passing
School/Institute
Board/
University
Percentage
/Grade
M.Tech(Industrial
Engineering)
2013
Kumaraguru College of
Technology, Coimbatore.
Anna
University,
Chennai
8.79
(CGPA)
B.E. (Electrical
and Electronics
Engineering)
2010
Sri Shakthi Institute of
Engineering and
Technology, Coimbatore.
Anna
University,
Chennai
69.5 %
Class XII 2006
Perks Matriculation and
Higher Secondary School,
Coimbatore.
State Board
Tamil Nadu
78.5 %
Class X 2004
Perks Matriculation and
Higher Secondary School,
Coimbatore.
Matriculation 76.3 %
EMPLOYEMENT
1. Industrial Engineer
Jay Jay Mills Lanka Pvt Ltd Avissawella Srilanka-10700 Working From: 23rd July 2013 to 10 th October 2014 Achievements
o Successfully completed Standard Work Instruction project in TPD department which aims to optimize and standardize every operations for attaining higher efficiency and consistency in all process.
o Successfully completed a project in Cutting Department to reduce 7 Waste in Production.
o Organized Sample Room Schedule and Follow-up.
2. Sr.Industrial Engineer
Jay Jay Mills Bangladesh Pvt Ltd Chittagong Bangladesh-4223 Working From: 29th OCT 2014 to 29th JUN 2019
Achievements
Process Elimination
o Eliminated the process of manual marking for Zipper cutting by improving the work method.
o Eliminated sleeve gathering operation (SMV-0.28) & ruffle gathering in Peplum creeper styles by merging two operation into single operation top feeder machine.
Man power Reduction
o Reduced manpower in Cutting Dept. from 377 to 338 by analyzing all work breakdowns and setting-up overall process & Layouts. o Reduced manpower in Printing Dept. from 64 to 48 analyzing all work breakdowns and making all multiskilled for all operations o Reduced 24 Manpower (8Manpower per line x 3 Lines) by 3D ear making and Turning operations in Embroidery section and LASER cuttings and Tab Turn Setups.
Method Improvements
o Developed an attachment for Automatic roll winding in continuous fusing machine where it doesn’t require any electric or mechanic energy for its function
o For fabric inspection machine End cutter machine is attached where it improves the productivity from 54 rolls to 60 rolls per day o Label picker attachment is placed in Heat seal machine for in foil attach printing where the motion of handling and double picking of foil paper is reduced
Layouts
o Made optimal Layout for Cutting Dept. Auto, Manual Spreaders, Pin Tables, Bandknife, Fabric Relaxing & other facilities. Printing Dept. with printing machine & Embroidery Dept. Laser Machine layout and metal detector using MS Visio & Auto Cad, which meets the standard compliance requirement and less flow materials
Implementations
o Developed Laying & Cutting Target for Cutting Dept. o LASER Light Setups for Stripes and Checks Matching in Cutting. o Cutting Capacity Requirement &Table requirement plan for season wise o Scheduling of Auto, Manual & Pin Tables on daily basis o Improved Cutting Capacity from 15000 SAH to 20000SAH/day (200000 pcs approx.)
o Improved Storage of Cut Panels, Binding Capacities and outplant handling
o Introduced 6S practice in laser room in Embroidery Dept. o Introduced Inventory control system for chemical ordering in Printing Dept. which supports optimal re order level of chemicals. o Developed Standard Operations Breakdowns for Embroidery &Printing and FGS Depts.
o Developed Incentive Procedure for Stores, Cutting, Printing, Embroidery & Finishing Dept. for directs and Indirects. o Introduced Machine Utilization concepts to EMB Machines & Laser Machines
o Developed manufacturing cost per Pcs value for Cutting and Printing Dept.
Proposals under Considerations
o Further Man Power Reduction in Cutting for Binding Cutting (Manual setup)
o Further Man Power Reduction (in Cutting and Sewing) for Binding Cutting
(Automatic)
o Best Bundle Tags Cutting Methods for Cutting Section (Manual and Automatic)
o Further Man Power Reduction in Stores and Quality by Small parts Inspection methods.
o Recut Layouts within Sewing floor to reduce the lead time and shipment pressure to production by the way increasing the Cutting Capacity. o New Zipper Cutting Methods to Reduce Man Power.
o New Foil Paper Cutting Method for Printing to Reduce Man Power 3. Assistant Manager - Industrial Engineering Department Best Corporation Pvt Ltd Tiruppur Tamilnadu, India-4223 Working From: 07th Aug 2019 to 1st Aug 2020
Achievements
o Best and optimized Layouts Settings based on the Product and Style. o Increased & sustained overall Factory efficiency by 7%. o Standardized Cutting & Post Cutting Process and Flow. o Automated/ MS Excel Formatted Bundle Tags introduced by replacing the Hand written Tags.
o Cutting, Post Cutting, Embellishments incl Out-plant storages & Sewing WIP bins & Racks designed and implemented as per the lead time. o Successful implementation of 5S in Cutting Section o Quick Change Overs implemented successfully for average style changes of 70/month.
o Defined and Strengthen the Pre-Production Activities o Design of Profiles and Folders & Laser Light Guides for ease of Production PAPERS AND WORKSHOPS
o Presented a paper titled “AN APPLICATION OF LEAN SIX SIGMA TO IMPROVE PRODUCTIVITY IN TEXTILE INDUSTRY” in the “National Conference on Mechatronics and Mechanical Systems (NCMMS 2012)” organized by PG Mechanical Department on 14th March 2012 at Karpagam College of Engineering
o Attended a workshop on “EMERGING TRENDS IN MATERIAL SCIENCE, NANOSCIENCE AND NANOTECHNOLOGY” held at PSG College of Technology on 25th February 2012.
o Attended a workshop on “MACHINE VISION SYSTEM AND METROLOGY” held at PSG College of Technology on 04th February 2012. INTERNSHIP AND TRAININGS
o Done 3Months internship program as an Industrial engineer in CRI Pumps private limited- Coimbatore in the area of work study by calculating the Standard Time for each process improve productivity of the system. o Completed 2Months internship in Southern Railways, Signal and Telecommunication Workshop, Coimbatore. Understanding the basics of Signaling and telecommunications and how it works. PERSONAL INTERESTS
Long Ride Reading Bat Minton Chess
LANGUAGES KNOWN
English Tamil Bangla (Speak)
REFERENCES
1. Mr.P.Sakthivel - +917********* - DGM Production – Shahi Exports Pvt Ltd 2. Mr. Kannadasan - +918********* – Operations Manager – First Steps pvt ltd. PERMANENT ADDRESS
24/17, Nethaji Nagar, Nanjundapuram Road;
Coimbatore – 641036; Tamil Nadu; India.