Supply Chain Quality Engineer

Samuel Brickey Emerson

*** ********** **. ************, ** 37218 e-mail ad8o9q@r.postjobfree.com Cell phone 615-***-****

Supply chain quality professional involved in the manufacturing of rubber/ plastics materials and assemblies, metal stamping/ assembly, and automotive parts. QA and Process Evaluation, continuous improvement, JIT and lean manufacturing, customer service, supplier development, Minitab Software, LSS (Lean Six Sigma), APQP, FMEA, PPAP, 8D/Root Cause Analysis. ISO/QS 9000, TS 16949, new plant and product launch. Certified ISO 9001 2015 Internal Auditor

ACHIEVEMENTS

LEADERSHIP: Implemented internal audit program of assembly operations for plastic interior trim parts. Established and coordinated quality department on off shift. Worked with various departments to address quality and shipping issues. Worked with engineering to upgrade process equipment. Evaluated process for capability. Developed and implemented 45 min emergency sort and part shipping/replacement program..

RESULTS: Internal audit program resulted in process improvements, line rebalancing and need for 6% fewer personnel. Reduced supplier PPM from 1159 to 284. Rubber extrusion equipment modification ($5000) resulting $100,000 savings in scrap. Doubled capacity while cutting operating cost 20%. Replaced a painting process saving $35,000/yr. Equipment/process evaluation resulting in a 10%-100% increase in capability.

WORK EXPERIENCE

ModusLink Corporation 10/3/2023 – 7/30/2024

Quality Supervisor. Logistics and fulfillment. Document work instructions, training documentation and skill certifications to meet ISO compliance. Managed internal audit program. Managed quality inspectors completing incoming materials, in process and final product inspection. Established records necessary for quality control tracking including charts, statistical analysis and reports. Worked with department managers to resolve quality problems.

Kelly (Contract) Kennametal 12/15/22 to 9/1/2023

Audit follow up. Performing additional measurements of parts in addition to operator measurements to see if there is a reduction in scrap.

Aerotek (Contract) Kennametal 4/12/21 to 7/20/22

Quality Engineer. Assist in the relocation of dies and pressed from a sister plant. Data transfer, write and update work instructions and auditing. Conduct capability studies.

Epitec (Contract) Nissan Field Quality Investigations 4/17/2017 – 3/18/21

Accessory Quality Engineer. Work with engineering and purchasing to select supplier for accessories. Conduct pre-launch part validation. Audit supplier process, review and verify documentation to meet Nissan quality standards. Work with suppliers to address quality issues. Address warranty issues as required.

Calsonic Kansei 5/12/2012- 7/14/16

Quality Engineer. Tier 1 supplier of interior, exhaust and FEM parts and assemblies. Process quality responsibilities include molding and assembly processes. Control Plans, FMEA and PPAP documentations for current and new models. Supplier Quality. Primary responsibilities includes supplier quality development. New product launch documentation. Containment and disposition of components and finished assemblies. Evaluate 8D’s for root cause analysis, corrective actions, countermeasure validity. Parts included molded parts and assemblies, electronic parts, harnesses, metal parts and assemblies. Supplier process audits and development.

ATCO Industries (Contract) 8/2011-5/2012

Part Quality Engineer, (Tires, Wheels, Driveshafts, etc.) Nissan Motor Mfg, current models Cars & Trucks. Document supplier process and facility site change. 8D review and process audits. Root cause determination. Control plan and FMEA audits. Supplier process development and audits. Liaison between manufacturing and engineering and suppliers.

Previous Employment

G&C Industries, LaVergne, TN Supplier/Customer Quality Engineer, LaVergne, TN

ComAlloy International, Plastic Resin Supplier, Process Engineer, Nashville, TN

EDUCATION

Kemper Jr. College, Boonville Mo.

Associates of Arts Major: Business

University of Memphis, Memphis TN.

Bachelor of Science. Major: Chemistry

EXTRACURRICULAR ACTIVITIES

TSSAA Football, Basketball, Baseball Official

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