Maintenance Machine

C URR ICULU M V ITAE

Personal Particulars

Name : Mohanraj Ponnan

Date of Bir th :1stMay 1963

Address : Building No-18(Mhada), Room. No. 803,Powai Fortune C.H.C. L td, opp. To

L ake Palace powai vihar,Powai, Mumbai-400076,

Contact number : +919*********

E-mail :abv4vq@r.postjobfree.com

Languages Known

(to read & wri te) : English, H indi, Malayalam & Marathi

(to speak) : English,Hindi,Malayalam,marathi,&Tamil,

Sex : Male

Mari tal Status : Mar r ied

Nationality : Indian

Objective

To have a challenging and satisfying career in an organization, where I will be given the

opportunity to learn and grow professionally.

Academic Qualification

S.S.C ( Marks obtained) : 66.6%

IT I (MUMBAI ) & N.C.T.VT

Trade : FITTER /MMTM ( Mechanic Machine Tool Maintenance )

Marks obtained : 80.71%

Technical skills

Technical Expert in GD-121 Machine, MK-8 & FA3 Machine. knowledge in basic

H ydraulics and Pneumatics, Maintenance activities,

Special training taken by GD ITALY, BOLONIA for two months for GD-121 Machine

ADDITIONAL SKILLS

Practical knowledge and hands on experience in all basic machining processes.

Knowledge on 5’S concepts.

Computer operating with Microsoft office & other programme.

Active participant in ‘KAIZEN TEIAN MOVEMENT”

Participant in ‘GREEN BELT & YELLOW BELT PROJECT” for Efficiency Improvement in GD-

121 Machine, Conversion of MK-8 &MK-9, Local development of MK-8,GD-121A &MK-9

spares, & reduction in Spares part Inventory.

Work experience :

Working in Godfrey Phillips I ltd (Cigarette industry ) since 26-10-1986 to till date as

Maintenance In charge for G D-121 cigarette making machine, MK8 Machine &MK-9.

Job profile

I am working as a Maintenance Group in charge in Secondary Manufacturing Department

which consists of special purpose machines for cigarette making. It consists of various

sophisticated machines namely MK-9, MK-8 & GD 121A.

MY DUTIES AND RESPONSIBILITIES ARE AS FOLLOWS ON GD 121 CIGARETTE

MAKING MACHINE:

• Troubleshoot and rectify basic machine fault. Expert in GD-121 Total maintenance. Trained

twice from ITALY GD COMPANY. Regular maintenance & Deep maintenance training.

• Performing cigarette quality check regularly to ensure no defects in final or finished product

• Verifying Inspection & order placement for developing spare parts of all the materials as per

specification

• Fulfilling the requirement of production plan timely

• Maintaining excellent machine efficiency with minimum wastage

• Producing high quality of products.

Conversion of MK-8 & MK-9 machine for different set-up size.

Product development activity for R&D, Involvement in various type of sample manufacturing

product for R&D

GD-121 Specialise job as

121 suction fan replacement

121 fan drive belt replacement

Replacement of tobacco recycle belt(return tobacco band)

Adjustment of transport staves cleaning roller(cleaning pad)

Replacement of elecktor drive belt(121 blow fan)

Launch roller belt replacement

Replacement of transmission belts for the recycling fan

PPA gear pump servicing

Replacement of motorization belt(toothed belt, suction band drive belt)

Replacement of tobacco trimmers

Formation through- adjusting the front conveyor roller,replacement of bearing and roller

Replacement of motorization belt(garniture drum tyre)

Replacement and setting of first folder

Servicing of glue applicator

Adjustment of the heaters

Replacement of cigarette paper slitting knives and setting

Automatic reel change- replacement of cig. paper splicing knives and setting(mobile and fixed

blades)

Replacement of maker knife burring and grinding wheel

Replacement of cig. Paper pulling contrast roller and setting.

AF12

Servicing of all the drums and timing adjustment

Glue pot setting

Replacement and setting of cck and tipping drum

Replacement of cork knives using jig

Adjustment of rolling hand and entry strip

Circular knives sharpeners and bearing replacement

Exit conveyor belts replacement and setting

Replacement of pct pulling roller and setting

Ceramic curler(ceramic knife) replacement

Pct heater adjustment

Pct automatic reel change- splice knives replacement and setting

PCT glue pump servicing

AF12 suction fan replacement

Spider fan replacement

PCT return line suction fan and drive belt replacement

FILTER RECEIVER

Replacement of follwer and accelerator motors and pulleys

Replacement of motor roller and setting

Replacement of filter conveyor belts etc.

Regular duties and tasks includes maintenance, reconditioning, lubrication, preparing check

lists for preventive maintenance and weekly maintenance, trouble shooting, rigging, and

shifting, conversion, and modification of machines as and when required.

Regularly performed bench work are filing, deburring, chamfering, mating of parts for desired

fit and filing to required contour, sawing, chiselling, lapping, scraping, pipe bending, gasket

cutting, and other fabrication works.

Machining operations involve drilling, tapping, reaming, rough grinding, etc.

Breakdown maintenance includes identifying the cause of failure and replacing of belts,

bearings, clutches, shafts, pulleys, couplings, seals, O-rings, cylinders, valves, etc.

Reconditioning of fixtures, conveyers, and material windings/unwinding units, cutting units, and

knifes.

Lubrication of parts and replacement of air and oil filters.

Clearance adjustments between moving parts using feeler gauge, alignment of pulley,

coupling, and other units with respect to master reference.

Diagnoses of air leakages, oil leakages, and pneumatic circuitry problems including cylinders

and valves.

Setting and conversion of machine parts using manuals and assembly drawing to fulfil the

required job order.

Involved in commissioning, erection, and protocol running of machines.

GMP (Good Manufacturing Practice) with safety such as environmental and industrial safety is

followed. Personal protective equipments are used. Fire fighting course is regularly conducted.

Co-Curricular Activities And Hobbies

Drawing

Music

Sports

Strengths

Self-confidence, Excellent problem solving ability and analytical skills, Commitment,

Hardworking, Disciplined, possesses Excellent Communication & Organizational Skills. Good

adoptability of situation.

Declaration

I, Mohanraj hereby declare that all the details furnished above are true to the best my

knowledge

Place: Mumbai

Date:

(Mohanraj p)

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