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Engineering Training

Location:
Ellicott City, MD, 21043
Posted:
October 25, 2010

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Resume:

Joseph Hamilton - Resume

Joseph Hamilton DOB *th August 70

**** ******* ***** **, ***# 'A'

Ellicott City, 21043

Maryland

Email: abik8i@r.postjobfree.com Mob No. 410-***-****

WORK EXPERIENCE

2010- Maryland USA

Currently working for a small company turning stock for gear making. Operating 2 different

t ypes of CNC lathes – A Mori- Seiki lathe using M and G code programmes and a Mazak lathe

which has its own style of programming format.

2005-2009- Worked in Australia for GOAIR Products Pty Ltd

At GOAIR I mostly worked on repairing wheels for aircrafts A330/A321 Airbuses and the

Boeing 747-400/747-400ER.

Other jobs I did there were repairs, manufacture and remanufacture of all various type

airplane parts, for example: bushes, couplings, bolts, bracketts and blocks.

Machines I worked on were: Manual regular and regular/large sized lathes, horizontal and

vertical milling machines, band linishers,band saws, drilling machines, CNC Chevalier Falcon

milling machine and Fanuc CNC lathe.

Examples of wheel repairs are, Torque Hole repairs which involves remachining original hole,

making a bush to suit, pressing in bush, drilling and reaming bush to original hole size. Wheel

Bearing repair which involves remachining original bore till it cleans up, manufacturing a

sleeve to press into the remachined bore, machining out sleeve to suit dimensions of Bearing

Cup which is to then to be pressed in. Mating Face repair which involves machining corroded

or damaged Mating Face till it cleans-up. Hub-Score repair which involves machining out

scores on the hub. All repairs are held to limits working from CMMs(Component Maintenance

Manual), under CASA(Civil Aviation Safety Authority).

GOAIR website- goair.com.au Email- abik8i@r.postjobfree.com Phone- (02)97963426

Loukas Kovanis- Managing Director Michael Kovanis- Director/Secretary

1986-2005- Worked in Scotland for NACCO Materials Handling Group

At NACCO I mostly did production work for forklift truck parts using vertical and horizontal

milling and lathe CNCs.Type of parts machined were flywheels, brake-drums, wheel hubs,

steer and drive axles, transmission housings and carriage bars.Generally most parts were

machined from cast iron castings. Smalller various parts like bracketts, blocks, plates and pins

were mainly machined from various steels.

In general my duties included:

1Machining forklift truck parts using CNC milling and turning machines to drawing

specifications – involving:

o Turning

o Milling

o Slot cuts

o Boring

o Counter bores

o Drill

o Tapping

o Reaming

o Groove cuts

2Monitoring & adjusting cutting tool speed & feeds, and depth of cut

3Check part dimensions using appropriate measuring instruments

4Hoisting parts to secure to fixture, and working from a reference point

5Monitoring and adjusting coolant flow

6Cleaning of machine & fixtures after use.

Tools and equipment used throughout my career at NACCO.

1Gauges (metric & imperial units; Vernier calipers & protractors; height gauges;slip

gauges; dial indicators; feeler gauges; thread gauges; electronic bore gauges; snap

gauges; rocket gauges; plug gauges)

2Pittler & Cincinatti Milling machines (vertical, horizontal & CNC)

3NC/CNC lathe

2Hoists

3Balance machine (for balancing flywheels)

4Disintegrator

E DUCATION

1986-1990 attended attended Kilmarnock College, Holehouse Road, Kilmarnock,

KA3 7AT – 8 hours a week, and obtained:

SCOTVEC module 74003 – Dimensional Control 1: Measuring & Testing (x1/2) – 31st

October 1986

SCOTVEC module 64800 – Engineering Communication (x1/2) – 31st October 1986

SCOTVEC module 64050 – Introduction to Materials (x1/2) – 7th November 1986

SCOTVEC module 64020 – Assembly Skills (x1/2) – 23rd January 1987

SCOTVEC module 64021 – Lifting & Handling Skills (x1/2) – 23rd January 1987

SCOTVEC module 64705 – Material Removal Principles (x1/2) – 23rd January 1987

SCOTVEC module 61055 – Mathematics: Engineering Numeracy – 25th June 1987

SCOTVEC module 64631 – Dimensional Control 2: Measurement Standards – 26th June

1987

SCOTVEC module 64054 – Engineering Materials: Properties & Treatments (x1/2) – 27 th

October 1987

SCOTVEC module 64706 – Material Removal 1 – 27th October 1987

SCOTVEC module 64700 – Introduction to Manufacturing Processes – 19th January 1988

SCOTVEC module 74715 – Abrasive Wheels (x1/2) – 19th January 1988

SCOTVEC module 64052 – Engineering Materials:Metals – 18th June 1988

SCOTVEC module 64703 – Engineering Manufacturing Processes 1 – 18th June 1988

SCOTVEC module 74806 – Graphical Communication – 18th June1988

City & Guilds of London Institute component 205/2/2 – NC/CNC Machine Setting &

Operation – Assignments. Obtained June 1990

Aug 1986 - Jun 1990 - apprenticeship

I n general I developed my skills in all aspects of machining under the supervision of a qualified

Metal Machinist over the period of my apprenticeship, whilst also attending college and a

vocational training centre.

Y EAR 1 - APPRENT ICESH I P

First year attended EITB(Engineering Industry Training Board) approved site at Scot-West

T raining Services Limited training centre 32 hours a week. Obtained EITB certificate for

B road Based Training and Machining & Mechanical Fitting Skills, based on:

Scotwest First Year Off-the-Job Training, comprising:

Engineering Industry Training Board Specifications -

Part 1 & 2 Broadly based foundation training

Part 3 (A) (Machining & Mechanical Skills)

Mandatory level –

Measuring & Marking Out

Turning

Milling

Specialist Level –

Turning

YEAR 1- COLLEGE (8 Hours a week).

1.SCOTVEC module 74003 – Dimensional Control 1: Measuring & Testing (x1/2) – 31st

October 1986

2.SCOTVEC module 64800 – Engineering Communication (x1/2) – 31st October 1986

3.SCOTVEC module 64050 – Introduction to Materials (x1/2) – 7th November 1986

4.SCOTVEC module 64020 – Assembly Skills (x1/2) – 23rd January 1987

5.SCOTVEC module 64021 – Lifting & Handling Skills (x1/2) – 23rd January 1987

6.SCOTVEC module 64705 – Material Removal Principles (x1/2) – 23rd January 1987

7.SCOTVEC module 61055 – Mathematics: Engineering Numeracy – 25th June 1987

8.SCOTVEC module 64631 – Dimensional Control 2: Measurement Standards – 26th June

1987

YEAR 2 - APPRENT ICESH I P 08/1987 TO 07/1988 (32 Hours a week)

I spent this time on a rotation to the various areas of the plant, in order to gain an

overall understanding of the manufacturing process of a forklift truck, which is the

primary product produced by NACCO. This included hands on assembly experience to

gain exposure to the parts I would be machining, as well as a period in the toolroom,

where I was under the tutelage of qualified toolmakers, and was involved in the

machining of fixtures and jigs. I also gained exposure to the heat treatment process

used on forklift truck chain anchors here.

YEAR 2 -COLLEGE (8 Hours a week)

1.SCOTVEC module 64054 – Engineering Materials: Properties & Treatments (x1/2) – 27 th

October 1987

2.SCOTVEC module 64706 – Material Removal 1 – 27th October 1987

3.SCOTVEC module 64700 – Introduction to Manufacturing Processes – 19th January 1988

4.SCOTVEC module 74715 – Abrasive Wheels (x1/2) – 19th January 1988

5.SCOTVEC module 64052 – Engineering Materials:Metals – 18th June 1988

6.SCOTVEC module 64703 – Engineering Manufacturing Processes 1 – 18th June 1988

7.SCOTVEC module 74806 – Graphical Communication – 18th June1988

YEAR 3 & 4 - APPRENT ICESH I P 8/1988 TO 6/1990 (32 Hours a week)

At this point I moved full time into the machine shop, having gained all round understanding

of the plant, and under tutelage of qualified machinists, gained confidence and experience in:

1Machining forklift truck parts (flywheels; brake drums; wheel hubs; wheels ) to drawing

specifications – involving:

o Turning

o Milling

o Slot cuts

o Boring

o Counter bores

o Drill

o Tapping

o Reaming

o Groove cuts

2Monitoring & adjusting cutting tool speed & feeds, and depth of cut

3Check part dimensions using appropriate measuring instruments

4Hoisting parts to secure to fixture, and working from a reference point

5Monitoring and adjusting coolant flow

6Cleaning of machine & fixtures after use

YEAR 3 & 4 – COLLEGE (8 Hours a week)

1City & Guilds of London Institute component 205/2/2 – NC/CNC Machine Setting &

Operation – Assignments. Obtained June 1990.

I was also awarded a YTS certificate of occupational competence on August 5th, 1988 for the

following modules: Health & Safety; Engineering Drawing; Measuring & Marking Out;

Turning; Milling; Bench Fitting; Sheet Metal Work; Oxy-Acetylene Arc Welding; Gas or Arc

Cutting; Electrical Wiring & Assembly; Basic Computing

As of June 1990 I was deemed a fully qualified Metal Machinist, performing the duties of a

machining tradesperson.



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