Alan Schneider
abho2t@r.postjobfree.com
P.O. Box *** Tel: 573-***-****
Gerald, MO 63037 Cell: 918-***-****
PROFILE
Proven operations executive and general manager with over 25 years of
experience driving productivity and revenue growth for industrial
manufacturing organizations. Demonstrated success leading turnarounds and
increasing profitability through exemplary strategic planning, process
improvements, and change management. Adept at analyzing business needs and
developing strategic solutions to address complex issues. Broad-based
expertise includes overall business and P&L leadership, strategic planning,
sales, budgeting and forecasting, resource management, finance,
engineering, manufacturing, purchasing, negotiations, operational
improvements, quality, and safety. Dedicated to building and developing
cross-functional teams that consistently exceed expectations.
EXPERIENCE
Fintube Technologies, (a Subsidiary of U.S. Steel), Tulsa, OK 1991 - 2008
Manufacturer of welded extended surface tubing for the heat transfer
industry
Vice President, Operations (2007 - 2008)
Responsible for managing engineering, maintenance, purchasing, safety, and
capital projects for six divisions in the U.S., Canada, Mexico, and
Thailand with $65 million in revenue
. Drove construction of a 75,000 sq. ft. building for the fabrication
division, which was completed on schedule and $500,000 under budget and
allowed for greater efficiencies in layout that saved an additional
$400,000 a year
. Instituted an innovative new safety program that decreased recordable
accidents by 60% across all divisions, significantly below federal
guidelines
. Consolidated purchasing department and outsourced MRI items to save
$700,000 a year
. Reduced raw material inventory by 50%, which increased inventory turns
from 3.4 to 6.5 and raised cash flow by $800,000 a month
Director, Operations (2001 - 2007)
Responsible for leading five divisions in the U.S. and Mexico with up to
$100 million in revenue and overseeing plant maintenance, engineering,
purchasing, safety, capital projects, and inside sales
. Organized a growth initiative team to identify new products that added
$650,000 in revenue
. Managed inside and outside sales for two divisions generating record
revenue and profit margins
. Established a quality improvement team to evaluate and resolve field
complaints, which decreased complaints from 36 to three per year, and
subsequently expanded the program to four other divisions to generate
$400,000 in savings
. Designed and instituted a method of cutting metal that saved $40,000
annually
. Decreased sales and administration costs by 30% and purchasing and
shipping costs by 25% after centralizing functions
. Led the implementation of a new enterprise resource planning system in
the warehousing division, which improved inventory accuracy to 100% and
saved $400,000 a year
Plant Manager (1991 - 2001)
Responsible for turning around a struggling carbon steel welding tube
division
. Improved annual sales from $2 million to $15 million and transformed a
$400,000 loss to $25 million in sales with 25% profit margins, thus
propelling the firm to 65% market share within 2 years
. Crafted a new retrofit for full body normalize furnace to reduce natural
gas consumption, which saved $300,000 - $500,000 annually
. Decreased the time to change over production machine sizes from three
days to three hours
. Reduced scrap from 30-40% of product costs to 3-4%
Plant Manager continued.
. Spearheaded the initiative to obtain ISO 9002 certification
. Led a capital project to purchase new saw and redesign finishing floor
using Lean and Six Sigma disciplines, which propelled a 40% increase in
productivity
. Developed a new carbon steel tube that increased heat transfer, thus
driving $10 million in additional annual revenue, and a higher profit
margin in multiple divisions
. Evaluated problems with a $250,000 piece of equipment and conducted
repairs that saved $223,000
Independent Consultant, Columbia, SA 1988 - 1991
Responsible for installing equipment for a welded steel tubular operation,
training personnel, drafting procedures, and establishing a quality control
department
. Installed two complete tube line mills and normalizing/finishing
equipment seven months ahead of schedule and $800,000 under budget
. Completed procedure documents three months ahead of schedule and achieved
American Petroleum Industry certification on the first audit
Maverick Tube Corporation, Union, MO 1978 - 1988
Manufacturer of metal tubular goods for the oil and natural gas industry
General Foreman
Responsible for overseeing production, shipping, and quality supervisors on
the second shift, monitoring scheduling, production, shipping and
receiving, delivery, safety, and quality, hiring and training operators and
support personnel, and establishing standard operating procedures
. Created an innovative ID flash cutting system that reduced downtime by
25% and increased productivity by 30%
Bull Moose Tube Corporation, Gerald, MO 1973 - 1978
Welded steel tube company specializing in tubing for furniture and
structured steel
Operator
Responsible for managing operations at a mill developing new products for
the boiler tube market
. Surpassed every production record within two years
EDUCATION
Certificate of Completion, Project Delivery System, USS Steel
Six Sigma Certified Green Belt, Villanova College
Microsoft Word, Outlook & Excel, Tulsa Technology Center
Visual Factory Management, Saddle Island Institute
Certificate of Training, Top Management Workshop for ISO 9001:2000
The 5 S System, Saddle Island Institute
Lean Manufacturing Simulation, Tulsa Technology Center
Mini MBA Program, University of Tulsa
Alcohol/Drug Training, Department of Transportation
16 hours of business coursework, Tulsa Junior College
Certified Internal Quality Auditor
Certified Level 2 Ultrasonic Testing
Certified Level 1 & 2 Full Body Eddy Current Testing
Safe Work Environment
Supervising for Results
40 hours of analytical troubleshooting training, Kepner/Trego